Home Application Textile Printing Digital Ink-Jet Printing---TIANYU Rotary Screen Printing Solutions

Company Info

 Jiangyin Tianyu Nickel Screen Co., Ltd

 Add:No.121 Yongan Road, Changshou, Jiangyin City, Jiangsu Province, P.R.China

 Tel: 86-510-86360099
 Fax: 86-510-86966716

Email:barry@tynickelscreen.com
www.tynickelscreen.com

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Digital Ink-Jet Printing---TIANYU Rotary Screen Printing Solutions
Edit time: 2009-11-02
Digital Ink-Jet Printing
 

The newest printing method for textiles is digital ink-jet printing.  From a technical standpoint, this process is identical to the ink-jet printer used with nearly every desktop computer.  However, for fabrics, these machines are 60-84 inches wide.  Digital printing offers tremendous design capabilities.  Designs of photographic image quality are possible with this technique.  Of course, the method uses a CAD system with digitized image data.  It presents the opportunity to change from one design to another immediately without any printed fabric waste.  This method has been used in conjunction with body-scan data to produce printed fabrics that are custom fitted for the individual.  It has also been used to rapidly produce trial prints for sale or evaluation.  Many individuals foresee this method as a technique for the future.  There are technological shortcomings associated with this method.  The current top printing speeds range from 30-70 yards per hour for flat fabrics compared with a rotary screen machine output of 50-120 yards per minute.  The limiting factor on printing speed is the  technology of the printing heads.  Reports indicate that these production speeds will not  increase unless there is a breakthrough in the mechanics of the printing heads.  Other printer hardware limitations include cost of the printer heads, ink-jet nozzle clogging, ink recycle, reuse systems, and machine width limitations.  

 

 In addition to these hurdles, there are color depth and colorfastness issues with many of the dye systems currently available.  Generally, the fabric to be printed must be pretreated with a material such as sodium alginate and alkali, so the printed dye will not bleed and smear before fixation.  Ink-jet pigment inks have been developed, but from a commercial viewpoint, ink viscosity, pigment colorant particle size, and print durability are limiting factors. 
 
Regardless of the technical limitations, digital ink-jet printing is a viable commercial alternative technique for small runs (50 yards and under) of highly styled premium fabrics as are used in scarves and ties.  Currently, numerous organizations are researching ways to overcome the problems of ink-jet printing of textile fabrics.  


 

---TIANYU Rotary Screen Printing Solutions

 
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